Breaker and Hammer Air Oil is a specialized lubricant designed for pneumatic tools, particularly rock breakers, hydraulic hammers, and other pneumatic-driven machinery. These tools are used in heavy-duty applications like mining, construction, and demolition, where high-impact forces are exerted. Breaker and hammer air oils are formulated to lubricate the moving components of pneumatic tools, reduce friction, dissipate heat, and prevent wear under extreme conditions.
The primary function of this oil is to provide the necessary lubrication to the internal parts of air tools, preventing corrosion, ensuring efficient performance, and extending the service life of the equipment. The oil also helps in preventing moisture buildup inside the pneumatic system, which could cause rust or operational failures.
- Design: The design of Breaker and Hammer Air Oil is tailored for high-performance pneumatic tools that endure high pressures, constant impacts, and demanding operating environments.
- Viscosity: The oil is formulated with a viscosity that allows for optimal lubrication of the moving parts without creating excessive drag. It should maintain its flow properties even in cold weather conditions, ensuring smooth operation at all temperatures.
- Extreme Pressure (EP) Additives:EP additives are incorporated to prevent damage to critical components under high-impact, high-pressure conditions. These additives form a protective layer over the parts of the hammer or breaker, minimizing direct metal-to-metal contact.
- Moisture Resistance:Since pneumatic tools often use compressed air, moisture in the air can cause corrosion. Breaker and hammer air oils are designed to separate water from the oil, preventing rust and the accumulation of contaminants.
- Anti-Wear Protection:Anti-wear additives, such as zinc-based compounds, help protect the components from wear, ensuring that parts like pistons, cylinders, and valves operate smoothly without excessive friction or damage.
- Foam Control:Foam can reduce the oils lubricating properties, so anti-foam agents are used to prevent foam formation within the system, ensuring consistent lubrication and preventing any performance loss.
- Corrosion Inhibitors:The oil is formulated with corrosion inhibitors to protect the interior components of the breaker or hammer from moisture, salts, and acids in the compressed air that may lead to rust and corrosion over time.
- High-Temperature Stability:Breaker and hammer air oils are designed to maintain their integrity at high temperatures produced during extended use of the tools. The oil should resist oxidation and breakdown under high heat, ensuring that the tool continues to perform effectively without losing lubrication properties.
- Lubrication and Cleanliness:The oil is designed to provide continuous lubrication while maintaining cleanliness within the system. It helps in preventing carbon deposits, sludge, or any buildup inside the pneumatic system, which could impair tool performance.
- Applications:
- Construction Industry:Breakers and hammers are commonly used in construction for tasks such as demolition, trenching, and foundation work. Pneumatic tools are used to break concrete, rock, and asphalt, and air oil ensures they run smoothly and reliably under heavy use.
- Mining:In mining, rock breakers and drilling hammers are used for breaking and drilling into rock formations. Breaker and hammer air oils ensure that these tools function efficiently in harsh environments with high impact forces.
- Quarrying:Pneumatic hammers used in quarrying operations benefit from the lubrication and protection provided by air oil, helping the tools work effectively while minimizing downtime and maintenance costs.
- Demolition Work:In demolition, tools like jackhammers and pneumatic breakers are used for breaking down concrete structures. The oil reduces the friction and wear in these tools, improving their lifespan and operational efficiency.
- Road Work:Air tools are often used in road work, particularly for breaking up old asphalt or concrete. Breaker and hammer air oils help these tools function consistently even under intense conditions.
- Heavy Equipment Repair:Air-powered hammers and breakers are also used in the repair and maintenance of heavy equipment. The oil ensures that these tools remain in good working condition and are well-lubricated for long-term use.
- Oil and Gas Industry:Pneumatic tools used in the oil and gas industry for tasks like drilling and maintenance of rigs also benefit from the use of breaker and hammer air oil. The oil prevents premature wear and corrosion in tools exposed to harsh environmental conditions.
- Materials:The primary base oil for many breaker and hammer air oils is mineral oil, which provides adequate lubrication under standard operating conditions.
- Extreme Pressure (EP) Additives:Commonly sulfur-phosphorus compounds or zinc dialkyldithiophosphate (ZDDP) are used to protect components from damage due to high pressures and impacts.
- Anti-Wear Additives:Additives such as zinc-based compounds or phosphorous-based molecules form a protective layer that minimizes metal-to-metal contact, reducing friction and wear.
- Corrosion Inhibitors:Barium, zinc, or molybdenum-based corrosion inhibitors prevent moisture, salts, and other corrosive substances from damaging internal components of the pneumatic system.
- Anti-Foam Agents:Silicone-based anti-foam agents are often added to ensure that the oil remains free of foam, which could interfere with the oils ability to lubricate and increase wear on the tool.
- Moisture Separation Additives:These additives help the oil separate from water that may enter the system via compressed air, preventing rust and corrosion. They also ensure that water does not mix with the oil and compromise its lubricating properties.
- Configurations: 0.3 US Gallons/ 1 liter