A 500-hour service kit for the CPS 400 KOD compressor is a preventive maintenance package designed to ensure optimal performance, efficiency, and longevity of the compressor. This kit includes essential replacement parts and consumables that need servicing every 500 operating hours to prevent wear, reduce downtime, and maintain reliability in demanding conditions.
- Design: Reduces the risk of unexpected failures. Keeps the compressor running at peak efficiency. Prevents premature wear and costly repairs. Ensures high-quality compressed air output.
Components: The 500-hour service kit includes key filters, lubricants, seals, and wear components required for routine maintenance:
A. Filters & Filtration Components
- Air Filter Element Removes dust and debris from incoming air to protect the compressor.
- Oil Filter Filters out contaminants from compressor oil, ensuring smooth operation.
- Fuel Filter Ensures clean fuel supply for diesel-powered models, preventing injector clogs.
- Separator Element (Oil/Air Separator) Removes oil mist from compressed air, preventing excessive oil consumption and contamination.
B. Lubricants & Fluids
- Compressor Oil (Synthetic or Mineral-Based, as per OEM Specs) Maintains proper lubrication, cooling, and sealing within the compressor.
- Coolant (if applicable) Ensures optimal cooling of compressor components to prevent overheating.
C. Seals & Gaskets
- O-Rings & Gasket Kit Prevents leaks in critical sealing points like oil and air separator housing.
D. Additional Components
- Drain Plug & Washers Replacements for worn drain plug seals, ensuring no leaks.
- Belts (if included in 500-hour maintenance) Checked for wear and replaced if necessary.