Darda rock and concrete splitter lubricant is a specialized high-performance grease or oil designed to facilitate the efficient operation of Darda hydraulic or mechanical splitting systems. It reduces friction between the splitting wedge and the rock or concrete surface and ensures smooth, consistent splitting action. The lubricant is formulated to withstand high pressures and abrasive environments, typical in rock and concrete breaking operations.
Design:The design of the lubricant and its application system takes into account several critical factors:
- Viscosity and Flow: Must be fluid enough to penetrate the wedge-rock interface but viscous enough to stay in place under pressure.
- Lubricant Delivery: Applied manually or via a built-in grease/oil port in Darda splitters. Some systems may require continuous lubrication during operation.
- Compatibility: Chemically compatible with steel, hydraulic seals, and concrete aggregates to prevent degradation or component wear.
- Environmental Safety: Non-toxic formulations are preferred for construction sites and environmentally sensitive areas.
Applications:Darda lubricants are used in multiple scenarios where controlled splitting of rock or concrete is required:
- Rock splitting in quarrying: Granite, limestone, sandstone, or hard rock blocks.
- Concrete demolition: Bridges, slabs, foundations, and walls without explosive use.
- Mining operations: Controlled splitting of ore-bearing rocks.
- Underwater or wet conditions: Lubricants ensure smooth operation even in damp environments.
Benefits in applications:
- Reduces wear and tear on splitting wedges and hydraulic cylinders.
- Enhances splitting efficiency and speed.
- Prevents hydraulic system overloads or mechanical jamming.
- Reduces noise and vibration compared to hammering or explosive methods.
Materials:Darda lubricants are typically formulated from high-quality base oils and additives to enhance performance:
- Base oils: Mineral or synthetic oils resistant to high pressure and temperature.
- Thickeners: Lithium, calcium, or complex soaps to maintain grease consistency.
- Additives:
- Anti-wear agents (e.g., zinc dialkyldithiophosphate)
- Extreme pressure (EP) additives to handle heavy loads
- Corrosion inhibitors for steel and metal parts
- Water-repellent agents to maintain lubrication under moisture
The exact formulation may vary depending on whether the lubricant is grease, paste, or liquid oil, but all are engineered for maximum performance in heavy-duty rock and concrete splitting operations.
Configuration:1kg Container